Optimizing EMS Materials Processing
Anyone working with EMS polyamides knows that precise process settings are crucial. A minor adjustment can mean the difference between a smoothly running operation and unnecessary downtime. But how do you ensure optimal material processing? And what insights truly make a difference?
To answer these questions, Thijmen recently participated in a three-day hands-on training session at EMS in Switzerland. The training focused on processing EMS materials in film extrusion and injection molding. The insights gained translate directly into practical improvements in production processes.
What really happens on the production floor?
While theory and datasheets provide valuable guidelines, real-world production often presents unexpected challenges. During the training, Thijmen worked directly with the machines, giving him a first-hand look at how EMS polyamides behave in different processing methods.
In film extrusion (both cast and blown film), he observed how even slight process adjustments resulted in noticeable differences in material properties. This reinforced the importance of fine-tuning machine settings to achieve the desired results.
For injection molding, the focus was on setting up a machine from scratch to process an unfamiliar EMS material. By following a structured approach, he was able to establish a stable process in minimal time, reducing trial runs and material waste.
How does this impact your production?
Regardless of whether you’re producing technical films or complex injection-molded components, precise processing parameters play a key role in overall efficiency. This training didn’t just reinforce theoretical knowledge—it provided practical insights that can be applied directly on the production floor.
- Improved process stability: Optimized settings lead to consistent product quality and lower rejection rates.
- Faster troubleshooting: Common processing issues can be resolved quickly with targeted adjustments.
- Better material selection: Thijmen can provide even more precise recommendations on the best EMS material for your application.
Conclusion: Practical knowledge that delivers results
Processing EMS materials requires more than just choosing the right material—it demands a deep understanding of production processes and settings. Thanks to this hands-on experience, Thijmen can support customers even more effectively in process optimization, material selection, and troubleshooting.
Curious about how to maximize efficiency in your production process? Let’s discuss the best approach for your operations.